ALDUS™ Engineering and ALDUS™ Tronics meet to discuss the project details, specifications, expectations, and any specific requirements ALDUS™ Tronics have for their latest machine.
If ALDUS™ Tronics doesn't have the digital design files, ALDUS™ Engineering works with them to create the necessary computer-aided design (CAD) / computer-aided manufacturing (CAM) files. This creates a 3D digital model of the components needed by ALDUS™ Tronics.
The design from ALDUS™ Engineering's SolidCam software is then translated into a set of instructions that AE’s CNC machine can understand, such as tool paths, cutting depths, feed rates, and other parameters.
ALDUS™ Engineering then choose the appropriate materials based on ALDUS™ Tronics specifications and book ALDUS™ Tronics work into the production schedule according to their timeline requirements.
ALDUS™ Engineering’s machine operator selects cutting tools such as drills, end mills, or lathes, that are needed for the design and sets them upon the CNC machine. The instructions from the SolidCam software are then loaded into the machine’s control unit. This is known as the CNC program.
Initial tests are then run to ensure that the machine is producing the part according to the program specifications.
The CNC machine then dictates and directs the movement of the cutting tools based on the specified tool paths it’s read from the program and shapes the custom piece into its desired form.
This automated process allows for precise and repeatable controlled movements, ensuring accurate and consistent results.
ALDUS™ Engineering implements quality control measures using a CMM (coordinate measuring machine) throughout the production process and regular updates are given to ALDUS™ Tronics on the progress of their project.
At various stages of production, ALDUS™ Engineering conduct inspections and testing to verify the quality of the parts, including measurements, visual checks, and functional tests.
ALDUS™ Engineering’s machine operator monitors the process and inspects the workpiece for quality. Once the machining is complete, the component may undergo additional processes such as deburring, polishing, or surface treatment to achieve the desired finish and quality.
Once the parts pass the final quality inspection, they are packaged (and sometimes assembled if multiple components have been ordered), and shipped to ALDUS™ Tronics.
